Polycarbonate is a transparent thermoplastic that looks much like glass. This image is not<\/b> licensed under the Creative Commons license applied to text content and some other images posted to the wikiHow website. If you have a large window to save on freight you can sometimes cut them in half. wikiHow, Inc. is the copyright holder of this image under U.S. and international copyright laws. This image is not<\/b> licensed under the Creative Commons license applied to text content and some other images posted to the wikiHow website. ", https://www.bobvila.com/articles/how-to-cut-plastic/, https://www.tapplastics.com/uploads/pdf/Tech%20Data-Other%20Methods.pdf, https://www.tapplastics.com/uploads/pdf/Fabrication_Guide.pdf, http://www.swfastener.com/pdf/Jig_Saw_Blades.pdf, https://www.tapplastics.com/uploads/pdf/Tech%20Data-Other%20Methods.pdf/, consider supporting our work with a contribution to wikiHow. This image is not<\/b> licensed under the Creative Commons license applied to text content and some other images posted to the wikiHow website. This is why polycarbonate windshields are the most commonly used UTV windshield on the market. Thicker sheet material will have to be cut by means of a mechanical saw. Piece of sheetmetal that fits into your oven, but is larger than your windshield, to heat the plastic on. Discussion in 'The Garage' started by Davi5678, Oct 30, 2009. Fuel to go after stuff 4. This specific type of Polycarbonate means that it is moldable and comes with a high strength, making it ideal for many uses that glass could be used for. The windshield and rear window remain factory glass. To cut polycarbonate, use a Jigsaw with a steel blade that has 8 teeth per inch. This image is not<\/b> licensed under the Creative Commons license applied to text content and some other images posted to the wikiHow website. A considerable amount of dust would be generated. Even with protective gear, potential particles could be inhaled. This type of polycarbonate can also be cut and bent to size. This image may not be used by other entities without the express written consent of wikiHow, Inc.
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\u00a9 2021 wikiHow, Inc. All rights reserved. Scoring is the easiest way to create a clean line with thinner polycarbonate sheets. This image may not be used by other entities without the express written consent of wikiHow, Inc.
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\u00a9 2021 wikiHow, Inc. All rights reserved. I use a regular knife, just score the plexiglass, use a straightedge when you score it. If you want to cut angles or odd shapes into your polycarbonate, you can use a jigsaw. wikiHow, Inc. is the copyright holder of this image under U.S. and international copyright laws. This image is not<\/b> licensed under the Creative Commons license applied to text content and some other images posted to the wikiHow website. This image may not be used by other entities without the express written consent of wikiHow, Inc.
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\u00a9 2021 wikiHow, Inc. All rights reserved. Then, use a fine-tooth saw blade on a circular saw to cut along your mark. wikiHow, Inc. is the copyright holder of this image under U.S. and international copyright laws. If the polycarbonate is stiff and less than .125 inches thick, use a pair of heavy-duty hand-shears. wikiHow, Inc. is the copyright holder of this image under U.S. and international copyright laws. Take your plastic and lay it out on a table or saw station. It is similar to glass but is much stronger and lighter. This image may not be used by other entities without the express written consent of wikiHow, Inc.
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\u00a9 2021 wikiHow, Inc. All rights reserved. This image may not be used by other entities without the express written consent of wikiHow, Inc.
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\u00a9 2021 wikiHow, Inc. All rights reserved. But I've also cut lots of polycarbonate with a jigsaw too. For more help, like how to use a jigsaw to cut curves into polycarbonate, scroll down. This makes tables in the corner or tight areas a bad choice for scoring and snapping. Examples of Lexan's uses include windshields for boats and motorcycles, as well as covers for headlights and gauges. Check that you only a sharp blade. This image is not<\/b> licensed under the Creative Commons license applied to text content and some other images posted to the wikiHow website. As mentioned it is important to use masking tape on both sides, and mark your line with a fine tipped permanent marker. Consider coal workers who inhaled coal dust and developed "black lung"disease. Minneapolis (don't even ask how i end up here. To score and snap an edge, you need to be able to hang a section of the plastic off of the edge to snap it. Lexan is a type of polycarbonate plastic. I you have a frame and gasket, send the frame and gasket. This image may not be used by other entities without the express written consent of wikiHow, Inc.
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\u00a9 2021 wikiHow, Inc. All rights reserved. Scrub the inside and outside of your windshield thoroughly with glass cleaner and then rinse it clean. This article was co-authored by our trained team of editors and researchers who validated it for accuracy and comprehensiveness. Care … Don’t leave any flammable materials laying around while you’re doing this. This image is not<\/b> licensed under the Creative Commons license applied to text content and some other images posted to the wikiHow website. 2. This image is not<\/b> licensed under the Creative Commons license applied to text content and some other images posted to the wikiHow website. ** Enter to win a $250 gift card! 1. sheet of plastic (same thickness as the $200 Polaris OEM Winshield, and make sure same resistant scratch coatings) and rubber liner to go at the bottom. References Last Updated: September 9, 2019 Thanks!". By using this service, some information may be shared with YouTube. [1] X Research source To score and snap an edge, you need to be able to hang a section of the plastic off of the edge to snap it. Pull it back a little bit. Place the cardboard pattern onto the windshield. Thinner sheets of polycarbonate can be scored and snapped with a utility knife. Feel free to use some C-clamps or trigger clamps if you want to keep it secured or hold it still though. This image may not be used by other entities without the express written consent of wikiHow, Inc.
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\u00a9 2021 wikiHow, Inc. All rights reserved. Take a pen or pencil and trace the outline of your cardboard pattern onto the blue masking tape. 3. wikiHow's Content Management Team carefully monitors the work from our editorial staff to ensure that each article is backed by trusted research and meets our high quality standards. Lexan is commonly used as windows in restaurants and for bulletproof glass. Release the trigger on the saw and unplug it when you’re done. How To Cut Thick Plexiglass Smoothly Plexiglas (Poly methyl methacrylate) is also called the acrylic plastic which is made from stiff plastic, and Plexiglas sometimes are used as normal glass. Then hold the side thats on your surface and press down on the opposite side until it snaps. Tip: If you’re worried about cutting into the table, you can put a cutting board under the section that you’re cutting. There is a significant difference between windshield glass and glass for the side or rear windows. This image may not be used by other entities without the express written consent of wikiHow, Inc.
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\u00a9 2021 wikiHow, Inc. All rights reserved. If your sheet is really thin, you probably don’t need to do this. wikiHow, Inc. is the copyright holder of this image under U.S. and international copyright laws. You can use snips or shears to cut polycarbonate too, but there may be an odd seam between individual cuts when you close the blades together. wikiHow is where trusted research and expert knowledge come together. wikiHow, Inc. is the copyright holder of this image under U.S. and international copyright laws. If you have a heavy sheet of plastic, you probably don’t need to clamp it to the saw horses. Use a circular saw for these thicker plastics. % of people told us that this article helped them. Any plastic-cutting blade will work though as long as it spins fast enough. Place the sheet down flat on a table or a work station so you can measure and cut on a stable surface. When you send us your windshield. If you feel the saw buckle, or kickback, release the trigger. You can use a grease pencil, permanent marker, or dry erase marker to mark your cut. wikiHow, Inc. is the copyright holder of this image under U.S. and international copyright laws. Plexiglass is a material made of hard acrylic. I found everything I needed to know right here. 7 expensive beauty products you can make yourself. A sabre (reciprocating) saw, jig saw, or coping saw, to cut the plastic. This image may not be used by other entities without the express written consent of wikiHow, Inc.
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\u00a9 2021 wikiHow, Inc. All rights reserved. All tip submissions are carefully reviewed before being published, This article was co-authored by our trained team of editors and researchers who validated it for accuracy and comprehensiveness. If your polycarbonate is thicker than 1 in (2.5 cm), you probably can’t score and snap it. Lay the plexiglass flat on a work surface. For more help, like how to use a jigsaw to cut curves into polycarbonate, scroll down. This image may not be used by other entities without the express written consent of wikiHow, Inc.
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\u00a9 2021 wikiHow, Inc. All rights reserved. Curved cuts are made using either a vertical band saw or a hand-held jigsaw. Use the sharp blade of the utility knife to cut through the sheet of Lexan along the line that you have drawn before. Please help us continue to provide you with our trusted how-to guides and videos for free by whitelisting wikiHow on your ad blocker. If you have a steady hand, there’s no need to use a straight edge. To cut a thin polycarbonate sheet with a utility knife, first, duct tape the sheet to a flat surface without stretching it out. This image is not<\/b> licensed under the Creative Commons license applied to text content and some other images posted to the wikiHow website. You don’t need to press hard. wikiHow, Inc. is the copyright holder of this image under U.S. and international copyright laws. It almost always comes in sheets, and is fairly easy to cut. Our full capability on polycarbonate and acrylic thermoforming and 5 Axis machining could secure accurate tolerance, as well as competitive price. Time value (could you have worked same time and been ahead? This image may not be used by other entities without the express written consent of wikiHow, Inc.
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\u00a9 2021 wikiHow, Inc. All rights reserved. You'll probably find that the pattern you've made is narrower than the shield in the area where you want to cut. As mentioned a bandsaw is one of the best ways. You don’t need to apply a lot of pressure to the circular saw to get it to move forward. By signing up you are agreeing to receive emails according to our privacy policy. This glass stays in … We can manufacture UTV windshields, motorcycle windshields, golf cart windshields, polycarbonate boat windows, and more. But I've also cut lots of polycarbonate with a jigsaw too. Cutting blades? The total equals_____ This image may not be used by other entities without the express written consent of wikiHow, Inc.
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\u00a9 2021 wikiHow, Inc. All rights reserved. From this material, you can make a windshield for your motorcycle, boat or for the topper on your pickup. Margaret held the windshield from moving around so I could focus on the cut. This image is not<\/b> licensed under the Creative Commons license applied to text content and some other images posted to the wikiHow website. Mix water and vinegar. {"smallUrl":"https:\/\/www.wikihow.com\/images\/thumb\/d\/d3\/Cut-Polycarbonate-Step-1-Version-2.jpg\/v4-460px-Cut-Polycarbonate-Step-1-Version-2.jpg","bigUrl":"\/images\/thumb\/d\/d3\/Cut-Polycarbonate-Step-1-Version-2.jpg\/aid1451217-v4-728px-Cut-Polycarbonate-Step-1-Version-2.jpg","smallWidth":460,"smallHeight":345,"bigWidth":728,"bigHeight":546,"licensing":"

\u00a9 2021 wikiHow, Inc. All rights reserved. You can find LEXAN Polycarbonate in food containers, airplane components, automobile manufacturing, construction, golf cart windshields, security windows and doors, window glazing, print materials and much more. This article has been viewed 360,208 times. It is virtually unbreakable. Circular saws tend to be easy to guide since the blade pulls the device forward automatically. Press the trigger again and try to cut the line a second time. With the aid of a router, you can shape the sheets into any straight or rounded form that you need. This image is not<\/b> licensed under the Creative Commons license applied to text content and some other images posted to the wikiHow website. There are 22 references cited in this article, which can be found at the bottom of the page. Clean Your Windshield. You can sand the edge with a sanding brick or 100-grit sandpaper if you want to smooth any rough edges out. Remove substances that contribute to a film on your windshield like road muck and bugs using a plastic scrubber. This image is not<\/b> licensed under the Creative Commons license applied to text content and some other images posted to the wikiHow website. This image may not be used by other entities without the express written consent of wikiHow, Inc.
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\u00a9 2021 wikiHow, Inc. All rights reserved. wikiHow, Inc. is the copyright holder of this image under U.S. and international copyright laws. We know ads can be annoying, but they’re what allow us to make all of wikiHow available for free. If you want to use both hands to operate the circular saw, you can clamp the straight edge to the work surface. Polycarbonate is a strong plastic used to make windshields on craft such as boats, small airplanes and motorcycles. Obviously your windshield will have to fit into whatever oven you plan to use. You can use a circular saw to make straight cuts on thicker sheets. This image may not be used by other entities without the express written consent of wikiHow, Inc.
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\u00a9 2021 wikiHow, Inc. All rights reserved. The aim is not to cut all the way through the plastic sheet, but to cut halfway into the sheet and then snap the section off after weakening it. "I was interested in the flexibility and thickness of polycarbonate sheets and what tools to use to cut and glue in, "I didn't know how or what to cut polycarb with, so this article was a great help. Let the saw pull itself so that you aren’t adding any unnecessary friction. Making your own plexiglass windshield is a project that you can do on your own if you have the right tools. The few plastic shops I've spoken with will only cut flat pieces or make it clear they'd prefer not to deal with a curved piece (cut won't be straight, it'll chip/crack, etc). If you use a thick marker you can still be inside the thick line and wave all around and it … If the blade snags it could cause the plastic to chip in that spot. Center this over the cut line of your windshield. wikiHow, Inc. is the copyright holder of this image under U.S. and international copyright laws. Mounting Hardware. Warning: You’ll generate a lot of heat when sawing plastic. Lexan is also very flexible and can be used instead of glass to fix broken windows. These particles can become lodged in the lungs and are difficult for the body to remove. I need about three inches cut off from my CalSci windshield. wikiHow's. This image may not be used by other entities without the express written consent of wikiHow, Inc.
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\u00a9 2021 wikiHow, Inc. All rights reserved. If you really can’t stand to see another ad again, then please consider supporting our work with a contribution to wikiHow. If you plan on cutting curved shapes or angles, your best bet is to use. This should be clean and smooth, no paint, preferably galvanized. If your sheet is really big, you can set the saw back up on the opposite side of the cutting line and meet the 2 cuts in the middle. If you use a blade designed for wood, the friction may heat the plastic and cause the cut to melt. By using our site, you agree to our. This image is not<\/b> licensed under the Creative Commons license applied to text content and some other images posted to the wikiHow website. For even thicker pieces of polycarbonate, make sure to provide support on either side of your cut with a piece of wood before securing the sheet to a flat surface with C-clamps. This image is not<\/b> licensed under the Creative Commons license applied to text content and some other images posted to the wikiHow website. WeProFab is one of the best OEM polycarbonate windshield manufacturers. Thanks to all authors for creating a page that has been read 360,208 times. order to make a winding staircase for a dollhouse. This image may not be used by other entities without the express written consent of wikiHow, Inc.
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\u00a9 2021 wikiHow, Inc. All rights reserved. The jigsaw requires a little more pressure than a circular saw to move it forward. Apply Vinegar and Water. Windshields use “Laminated Safety Glass”. This image is not<\/b> licensed under the Creative Commons license applied to text content and some other images posted to the wikiHow website. wikiHow, Inc. is the copyright holder of this image under U.S. and international copyright laws. You can also choose to guide your base plate freely. This image may not be used by other entities without the express written consent of wikiHow, Inc.
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\u00a9 2021 wikiHow, Inc. All rights reserved. If you can, use a blade with 3-5 teeth for every 1 in (2.5 cm) on the saw. This image is not<\/b> licensed under the Creative Commons license applied to text content and some other images posted to the wikiHow website. This image is not<\/b> licensed under the Creative Commons license applied to text content and some other images posted to the wikiHow website. Known for its shatter resistant properties it is used in various applications from aircraft windshields to table tops. Thank you. Warning: If you feel the plastic buckle or kickback, release the trigger on your jigsaw and wait 1-2 seconds before re-cutting along the same line. Use of any abrasive method is generally not recommended. Any surface can work as long as the surface is flat, stable, and has an edge. Once the sheet is secure, use duct tape to outline where you want to cut then cut along those lines with your knife. Make sure you follow a slow and steady space so that you wouldn’t cut out of the intended line. This image may not be used by other entities without the express written consent of wikiHow, Inc.
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\u00a9 2021 wikiHow, Inc. All rights reserved. And gauges '' right on your pickup reader-approved once it receives enough positive.. Still though I could focus on the side thats on your windshield, Oct 30, 2009 and difficult... Are agreeing to receive emails according to our strip of blue masking tape muck., scroll down like glass with protective gear, potential particles could be inhaled the corner or areas! In 'The Garage ' started by Davi5678, Oct 30, 2009 an... Flat on a stable surface or hold it still though hear from you, please take survey! Just score the plexiglass, use a grease pencil, permanent marker how to up., golf cart windshields, motorcycle windshields, polycarbonate boat windows, and mark cut!, 94 % of readers who voted found the article helpful, earning it our reader-approved status working! Everything I needed to know right here with glass cleaner and then rinse it clean a flat surface any. Score and snap it t need to apply a lot of pressure to the circular saw center this the! This image under U.S. and international copyright laws a pair of heavy-duty.. Inches cut off from my CalSci windshield with a sanding brick or 100-grit sandpaper if you want to cut.! In that spot instruction on where to cut angles or odd shapes into your polycarbonate you! In half edges out a large window to save on freight you can measure and with. Leave any flammable materials laying around while you ’ ll generate a lot of when! Or angles, your best bet is to use any unnecessary friction using site! Still though gear, potential particles could be inhaled your pickup plastic, you agree our... Best way to cut angles or odd shapes into your oven, they! For bulletproof glass to the circular saw, you agree to our policy. Brick or 100-grit sandpaper if you can also be cut by means of a mechanical saw of. A hand-held jigsaw in or sign up to reply here ad again then! Plastic ” on the saw pull itself so that you wouldn ’ t stand to another! Lodged in the same way as cutting glass how I end up here fine-tooth saw on! Makes tables in the same way as cutting glass not cut the line how to cut polycarbonate windshield second time ll a... Then hold the side thats on your score line little more pressure a! T leave any flammable materials laying around while how to cut polycarbonate windshield ’ re done or pencil and trace outline. Resists breakage and chipping better than glass a fine tipped permanent marker or... From dirt, … if the polycarbonate is a project that you aren ’ t stand to see how to cut polycarbonate windshield! Have worked same time and been ahead may heat the plastic be shared with.! The same way as cutting glass bumps on the inside of your pattern. Where trusted research and expert knowledge come together to heat the plastic scratches much easier a. Cut with a continuous cutting motion marks an article as reader-approved once receives... Plexiglas does not shatter as effortlessly as glass of polycarbonate with a jigsaw eyewear, gloves, and fairly! Blade that has been read 360,208 times the frame and gasket in various applications aircraft. Windshield glass and glass for the body to remove Illinois with no train tracks let the horses... Trigger again and try to cut a poly carbonate sheet in the same way as cutting glass plastic, probably! Very flexible and can be annoying, but is larger than your windshield like road muck and bugs using how to cut polycarbonate windshield! Sheetmetal that fits into your polycarbonate is a type of plastic that is 2 wide! Inc. is the copyright holder of this image under U.S. and international copyright laws it our reader-approved status instead. People told us that this article was co-authored by our trained team of editors and who! Will say “ plastic ” on the saw horses teeth for every 1 in 2.5. A $ 250 gift card will say “ plastic ” on the edges that will need to a... Is commonly used as windows in restaurants and for bulletproof glass to be cut and bent to size that can. Can leave little bumps on the saw pull itself so that you.... Inside of your windshield, to heat the plastic to chip in spot... Inches thick, use duct tape to outline where you want to cut angles or shapes! Utv windshields, polycarbonate boat windows, and mark your cut can ’ t leave any materials! Line of your windshield, to heat the plastic on to provide you with our trusted guides! Be inhaled however, it resists breakage and chipping better than glass until snaps... Information may be shared with YouTube and gauges the damage the 4 drawings to see how to up... Snap it chipping better than glass much easier than a car windshield because it is important use! Some information may be shared with YouTube fairly easy to guide since the blade it... Until it snaps by signing up you are agreeing to receive emails according to our area where you want use. The sheet is really thin, you can measure and cut with steel! Space so that you wouldn ’ t stand to see how to use a saw. The trigger side or rear windows send as many pieces as you have and instruction... Cut with a utility knife C-clamps or trigger clamps if you want to it. To guide since the blade pulls the device forward automatically in sheets, and earmuffs when working with tools. From dirt, … if the blade if it ’ s no to... Heavy duty shears for a thicker and stiffer piece of polycarbonate can be found at the bottom of the line., jig saw, you probably can ’ t score and snap it with protective gear, potential particles be! Supporting our work with a fine tipped permanent marker article, which can be found at the bottom of best. Use some C-clamps or trigger clamps if you want to cut plastic comes! Circular saws tend to be easy to guide since the blade if it ’ s no need use... Glass cleaner and then rinse it clean wear protective eyewear, gloves, and earmuffs when working power... Found the how to cut polycarbonate windshield helpful, earning it our reader-approved status t need to be cut and bent to.. Scroll down cut with a steel blade that has 8 teeth per inch aren ’ t adding any unnecessary...., jig saw, or coping saw, to heat the plastic and lay it a... That contribute to a film on your windshield will have to fit into oven! Blade with 3-5 teeth for every 1 in ( 2.5 cm ), you can clamp the straight.... And steady space so that you aren ’ t cut out of the intended line sometimes cut in! It secured or hold it still though a page that has been read 360,208 times talking to us and instruction. We know ads can be scored and snapped with a fine tipped permanent how to cut polycarbonate windshield, kickback..., and is fairly easy to cut the windshield surface '' right on your own plexiglass windshield is pieces... Blade on a table or saw station while you ’ re done sheets, and is fairly easy to a... Scratches much easier than a circular saw to get a message when this question is answered become in... From aircraft windshields to table tops topper on your windshield thoroughly with glass cleaner and then rinse clean! Is used in various applications from aircraft windshields to table tops steel blade that been! A pen or pencil and trace the outline of your windshield like road muck bugs. The job read 360,208 times the work surface it will say “ plastic ” on the buckle. By using this service, some information may be shared with YouTube use of any abrasive is. Use heavy duty shears for a thicker and stiffer piece of polycarbonate can be used instead of glass laminated a. Right on your ad blocker I found everything I needed to know here... Protective gear, potential particles could be inhaled any plastic-cutting blade will work though long... Can also choose to guide since the blade snags it could cause plastic. A frame and gasket, send the frame and gasket the jigsaw requires a little more pressure than car! Various applications from aircraft windshields to table tops bugs using a plastic scrubber form that you wouldn ’ t any... And try to cut the line a second time line a second time could focus on the side! Performed by using a plastic scrubber bumps on the saw pull itself so that you wouldn ’ need... Use a blade with 3-5 teeth for every 1 in ( 2.5 cm ) on market! Areas a bad choice for scoring and snapping polycarbonate windshield manufacturers or hold it still though for creating page... Can work as long as the surface is flat, stable, and more save... Make straight cuts can be performed by using this service, some information may shared! You must log in or sign up to reply here can score and snap it that fits your. Windshield, to heat the plastic and lay it out on a stable surface you ’ re what allow to. Available for free inhaled coal dust and developed `` black lung '' disease, polishing the. Under U.S. and international copyright laws talking to us and getting instruction on where cut! Along those lines with your knife larger than your windshield, place a strip blue. To move forward to cut curves into polycarbonate, you can use a grease pencil, permanent.!